Casting Engineer/ Casting Simulation Specialist

ZAKRES OBOWIĄZKÓW:

Process Modeling: 40%

• Performs evaluation for manufacturability on the incoming casting designs, received from product engineering or customers.
• Develops or directs a development of casting design based on machined part models or drawings received.
• Performs gating and risers design, cooling placement and mold layout for quoting purposes or to achieve quoted production parameters while meeting customer requirements.
• Performs a casting solidification simulations and recommends casting modifications to improve flow and solidification patterns.( Using MagmaSoft and/or Flow 3D , EKK, other)
• Understands analytical tools, basic statistics, DOE, CAE (able to understands CAE work and evaluate output),
• Understands material properties and specifications (understanding of aluminum, magnesium and iron alloys).
• Understand different casting processes for Aluminum and Magnesium Alloys : PCPC, VRC/PRC, Tilt Pour, Gravity Pour in permanent, semi-permanent and sand molds, HPDC, Squeeze Casting.
• Track and implement Engineering changes

Tooling Design: 35%

• Completes the tooling design for prototype and production builds.( Using Siemens NX)
• Supports development of tooling by outside sources when needed.
• Provides support to the tool shops during tool build.
• Completes an initial process settings job card for prototype runs.
• Provides a follow-up support to the plants for process or tooling problems.
• Maintains the tooling and process data updated to the latest revision levels.

Manufacturing Support: 10%

• Supports the process development during prototype casting runs and during the APQP and PPAP.
• Completes an initial process settings job card for prototype runs.
• Provides a follow-up support to the plants for process or tooling problems.

Technical Liaison: 10%

• Communicates engineering & manufacturing issues/proposals to the product engineering, customer and manufacturing plants (casting and machining).
• Prepares and supports design reviews internal and with the customer ( from casting manufacturing side).
• Support customer interaction with assistance.
• Provides input to management for personal growth path.

• Supports and attends trials and launches at manufacturing plants as needed.
• Supports Aludyne engineering change requests ( analysis and creation )
• Supports approval of engineering designs changes.
• Serves as technical contact with tool-shops: supports and oversees the technical aspect of the tool build, to meet the geometry and quality requirements.

Supports manufacturing lead meetings, initiatives and launch readiness.Supports and attends trials and launches at Aludyne facilities and sub supplier facilities as needed.

Continuous Improvement: 5%

• Supports plants in their scrap reduction and continuous improvement activities.
• Support plants in the tooling improvement or trouble shooting projects.
• Track annual savings generated and implemented
• Lead/support VA/VE activities
• Other duties as assigned

WYMAGANIA:

• • Engineering degree and 3 years of experience in a casting

  • Proven track record of successful casting simulations and tool design.

  • Experience working with cross-functional teams and managing supplier relationships.

  • Good interpersonal skills - both written and verbal

  • B2 level of English

  • Open to travel

OFERUJEMY:

• Full time employment contract

• Attractive salary

• Private medical care

• Retirement program

• Life insurance

• Multisport card

• Sharing the costs of foreign language classes

• Interesting and challenging job

• Working in international environment